Hi all,

I’m working on 2-level PDMS structure fabrication so that I should spin
SU-8 twice. But I met a problem when I align the two layers. Since the two
layers are both SU-8 and SU-8 seemed transparent, it really hard to observe
the alignment mark under the microscope during the alignment process. My
first layer is about 7um, second layer is 50um. Did anybody met this
problem? Any ideas about this?

Another issue is that according to some papers from Whitesides group, they
said the first SU-8 should not be developed. I couldn't find the reason why
the first layer should not be developed. Is there anybody can give me hints
for this issue? I tried developed and undeveloped the first layer.
Developed can be a little bit better, but still not enough to clearly
observe under microscope.

Thank for your help.

Li Wang
412-2682514
Carnegie Mellon University